Physical AI for packaging converting
Run the converting plant autonomously.
Foldeon perceives and controls every stage, corrugator to end-of-line, to make square, on-strength, on-brand boxes with fewer defects, less waste and shorter makeready.
- Waste and makeready
- −31%
- Quality claims
- −42%
- Line OEE
- +14 pts
Built for integrated plants, sheet feeders and folding-carton converters
Almost everything shipped, stocked or sold travels inside a box. Making it well is a brutal, high-speed, margin-thin craft.
Board caliper, moisture, registration, color, die wear, glue temperature and stacking all drift constantly with humidity, board lot, ink and job. A hair of drift becomes reject stacks, brand-rejected print and customer claims.
One platform, the whole converting line
Six agents map one-to-one onto the physical flow, orchestrated by a physics-informed digital twin that hits target quality and yield before the run.
Corvex
Board makingRuns the corrugator to hold warp-free, on-strength board across grades and humidity.
Chromata
PrintingKeeps every impression on-register and on-brand across flexo, litho and digital.
Kreasa
Die-cut and creaseMaximises board yield and holds clean cuts and sound creases.
Gluvex
Fold and glueEliminates skips, fishtails and misfolds for square, sound boxes.
Palvex
End-of-lineDrives robotic feeding, stacking, bundling and palletizing at line speed.
Twinflo
Twin and OEESimulates the line to hit quality and yield before the run, and orchestrates the agents.
Six agents. One plant-edge data flywheel.
Land on any one machine, expand to the whole plant. Each agent’s outcomes become training signal for the others.
Corvex
Autonomous corrugator and board-bond control
Runs the corrugator to hold warp-free, on-strength board across grades and humidity.
Explore Corvex PrintingChromata
Autonomous registration, brand-color and print-defect control
Keeps every impression on-register and on-brand across flexo, litho and digital.
Explore Chromata Die-cut and creaseKreasa
Autonomous die-cut, crease and nesting yield
Maximises board yield and holds clean cuts and sound creases.
Explore Kreasa Fold and glueGluvex
Autonomous folder-gluer fold-and-glue control
Eliminates skips, fishtails and misfolds for square, sound boxes.
Explore Gluvex End-of-linePalvex
Physical-AI robotic feeding, stacking and palletizing
Drives robotic feeding, stacking, bundling and palletizing at line speed.
Explore Palvex Twin and OEETwinflo
Converting-line-and-box twin with waste, energy and OEE
Simulates the line to hit quality and yield before the run, and orchestrates the agents.
Explore TwinfloFrom perception to control, bounded and auditable
Legacy controls only observe. Foldeon fuses vision, spectrophotometry and PLC telemetry, predicts quality in real time, then issues bounded closed-loop setpoint moves the operator can trust.
- Grounded, auditable outputs with every decision logged
- Bounded machine-control policies with operator approval modes
- Shadow, then assist, then autonomous, at the pace each plant chooses
- Deep cross-vendor integration across mixed machine fleets
0.6mm/m
0.08mm
0.9to brand
91%
A multi-billion market, running on manual makeready
Capture the black art before it retires
The press operators, corrugator crews and die-makers whose feel governs quality are a scarce, aging craft. Foldeon learns from every run and holds the standard on every shift.
- Real-time warp, crush, registration, color and glue quality
- Auto-tuned makeready that shrinks changeovers on high-mix jobs
- Lighter-weight, harder-to-run board handled with confidence
- A cross-machine dataset no single-machine vendor can assemble
We stopped firefighting waste and started running to target. The corrugator holds strength through humidity swings that used to cost us a shift of reject stacks.
Questions converters ask
Does Foldeon replace our machine controls?
No. Foldeon sits alongside your existing corrugator, press, die-cutter and folder-gluer controls, reading their telemetry and issuing bounded setpoint moves within limits you approve. It augments the line rather than ripping and replacing it.
How fast can we see ROI?
Most converters start with one wedge (corrugator warp and waste, print color and registration, or folder-gluer glue quality), measure a baseline, run in shadow mode, then switch on assist and autonomous control as the numbers prove out.
Which machines and vendors are supported?
Foldeon is built for mixed fleets. Cross-vendor connectors integrate corrugators, flexo, litho and digital presses, flatbed and rotary die-cutters, folder-gluers, palletizers and MES and OEE systems.
Is the AI a black box?
No. Outputs are grounded and auditable, every control decision is logged, and policies are bounded. Quality and engineering teams can trace why any move was made.
Every box, perfectly made.
See Foldeon run your line in shadow mode against a real job, then watch the waste, makeready and claims curves bend.